Tuesday, April 19, 2011

Waste to Energy

Waste to Energy projects, can be found running successfully in many parts of the world. Waste to Energy is a faily new technology in India, with limited success. The following article talks about the potential of waste to energy in India.


The Potential for Waste to Energy in India

A growing number of Indians are enjoying a new found ability to consume a vast number of goods and services that were previously either unavailable or unaffordable. From small electronic items, such as cell phones, to large consumer goods like refrigerators and cars, Indian consumption has been steadily increasing and shows no signs of abating anytime soon. Inevitably this has led to a rapid growth in the quantity and variety of MSW.

In most cities and towns in India, MSW is disposed of in an unregulated and unscientific manner in low-lying, open dumps on the outskirts of cities. Most dumps lack systems for leachate collection, landfill gas collection or monitoring, nor do they use inert materials to cover the waste. This results in ground and surface water contamination from runoff and lack of covering, air pollution caused by fires, toxic gases, and odour, and public health problems due to mosquitoes and scavenging animals.


A waste sample taken from Mumbai back in 2006 comprised 19% recyclables


In its 2009-10 Annual Report the Ministry of New and Renewable Energy (MNRE) estimated that approximately 55 million tonnes of MSW are generated in urban areas of India annually. It is estimated that the amount of waste generated in India will increase at a rate of approximately 1-1.33% annually.

The Ministry of Environment and Forests (MoEF) promulgated the Municipal Solid Wastes (Management and Handling) Rules in 2000 requiring municipalities across India adopt sustainable and environmentally sound ways of processing MSW, including incineration. In this regard, Waste to Energy (WtE) provides a solution towards complying with government regulations, and achieving integrated solid waste management.

WtE is perceived as a means to dispose MSW, produce energy, recover materials, and free up scarce land that would otherwise have been used for landfill.

The Indian Government considers WtE to be a renewable technology, and the MNRE has developed the National Master Plan for Development of WtE in India. The MNRE lists a number of technologies for energy recovery from urban and industrial wastes that “not only reduce the quantity but also improve the quality of waste to meet the required pollution control standards, besides generating a substantial quantity of energy”.

The MNRE estimates that the potential to generate power from MSW will more than double in the next ten years, while the potential from industrial waste is likely to increase by more than 50%.

While the Indian Government’s own figures would suggest that the cost of WtE is somewhat higher than other renewable sources, it should be kept in mind that WtE facilities serve a dual role of waste disposal and energy production. Although the cost per MW of capacity may be greater than other renewable sources, the benefits of waste management, energy and metals recovery, and reduction of GHG emissions need to be considered.

Considering WtE for Mumbai City

Mumbai, India’s financial capital and largest city, has been facing a solid waste management crisis for years. The infrastructure has been unable to keep pace with economic development and population growth. In order to move towards a sustainable future and achieve its goal of becoming a world-class city, Mumbai needs to adopt an integrated solid waste management approach.



Rudra Environmental Solutions is setting up a pilot project that will convert plastic to fuel for generator sets

The agency responsible for solid waste management in Mumbai is the Solid Waste Management Department (SWMD) of the Municipal Corporation of Greater Mumbai (MCGM) and its private contractors. The 2009-10 budget of the SWMD is Rs.10.6 billion (US$228 million), and is expected to increase to Rs.15.5 billion ($334 million) in 2010-11.

The municipal corporation spends roughly Rs.1160 per tonne ($25/tonne) on collection, transport, and disposal of MSW. Collection and transport together constitute roughly 80% of the cost. In India, the average municipal expenditure on solid waste management is Rs.500 to Rs.1500 per tonne ($10 to $32 per tonne).

Suitability of WtE in Mumbai

The MSW collected in Mumbai consists of wet organics (primarily food waste), dry organics (straw and wood, etc.), inert materials (sand and soil), and recyclables (plastics, metal, glass and paper). Based on the composition of MSW, processing the waste in a WtE facility would reduce its volume by 96.74%, thus freeing up land that would otherwise have been used for landfills.



Composition of waste in Mumbai as of 2006

The chemical characteristics of MSW in Mumbai have been measured by two different studies, one by the Central Pollution Control Board (CPCB) and the National Environmental Engineering Research Institute (NEERI) in 2005-06, and the other by MCGM around the same time.

The reported moisture content and heating value differs significantly between the two studies, however, the CPCB-NEERI study found that the heating value of MSW in Mumbai is sufficient for a WtE plant to operate without additional fuel. From an environmental standpoint, a WtE facility would be beneficial because it would prevent the formation of leachate that contaminates groundwater, reduce emissions of toxic pollutants from the burning of garbage, and prevent the production of two potent greenhouse gases, carbon dioxide and methane.

Additionally, with space in urban areas at a premium WtE provides an effective way to reduce the volume of waste by approximately 90% and thereby lower the space needed for landfills.

Education

More research is needed to quantify various aspects of the solid waste management sector. A number of key statistics, such as the value of recyclables, the amount of environmental pollution from waste sources, and the quantity of industrial waste generated, need to be computed to gain a better understanding of this sector. In terms of research related to WtE, detailed analysis of costs and available funding is needed. In addition, investigating the suitability and quantifying the costs and benefits of combined heat and power for Mumbai would be useful. Independent researchers or consultants should carry out such research in order to prevent any biases that may otherwise occur.

Outreach to both environmental groups as well as the public at large is important in order to demonstrate the benefits of WtE technology to the community, city, and local government. This can be achieved by educating the public through campaigns, workshops, town hall meetings, university lectures, and so on. Creating an open dialogue with environmental groups is an essential first step to sharing information and collaborating to create better environmental conditions.

- Formerlly a junior professional associate at the World Bank, Perinaz Bhada-Tata is currently working as a consultant in India

by Perinaz Bhada-Tata





Acknowledgements

The research for this article was possible through funding from the Waste-to-Energy Research and Technology Council (WTERT).



Friday, March 25, 2011

Industrial Growth and Solid Waste Generation


Industrial growth and solid waste generation
Enhancing the economic growth is imperative for India’s progress and industrial activity is the key. Growth of the industrial sector has quadrupled in the past five decades since Independence. It is important to recognize that while India’s economic growth over the past 20 years has growth in selected industrial sectors in india in recent years
Table 1
  Industry                                                        1990/91                                                 2000/01

Cement                                                                 48.4                                                    99.5
Finished steel                                                        13.5                                                     29.3
Sugar                                                                    12.1                                                    15.5  
Fertilizers                                                               9.0                                                     14.7
Paper and paper board                                          2.1                                                       3.1
Caustic soda                                                          1.0                                                      1.6   
Aluminium                                                              0.5                                                      0.6  


Been quantified as 163%, the total increased in pollution generation has been approximately 475%, with the industrial pollution alone accounting for 247%. Growth in the selected industrial sectors in India in recent years is highlighted in Table 1.
It is noteworthy that as the higher levels of economic growth are achieved, generation of hazardous waste is also increased. As per the CII (Confederation of Indian Industry) estimates, in France, every 1% growth in the GDP (Gross domestic Product) in the past has resulted in a 3% growth in hazardous waste. Therefore, it becomes important for a country like India to devise an effective strategy for hazardous waste management in the early stages itself in order to tackle the problems of rapid economic growth.
Industrial Solid Waste Generation in India
Industrial solid wastes can be divided into two types based on their chemical nature- non-hazardous and hazardous. Major generators of non-hazardous industrial solid wastes in India are thermal power stations producing coal ash; steel mills producing blast furnance slag and steel melting slag; non-ferrous industries like aluminium, zinc, and copper-producing red mud and tailings; sugar industries generating press mud; pulp and paper industries producing lime sludge; and fertilizer and allied industries producing gypsum. As these wastes are generated in huge quantities (147 MT[million tonnes] per annum as per the 1999 estimate), their recycle/reuse potential should be explored, otherwise a huge land area would be needed for disposal. The quantum of industrial waste prodused per annum and its origins are given in table 2.
Table 2
                                                              Quantities (million tonnes per annum)  
 Waste                                        1990           1999                      Source/origin
Steel and blast furnace slag             
35.00                
7.50        
Conversion of pig iron to steel and manufacture of iron                                                                                                                                                                                                                                             
Brine mud
0.02
-
Caustic soda industry
Copper slag
0.02
-
By-product from smelting of copper
Fly ash
30.00
58.00
Coal-based thermal power plants
Kiln dust
1.60
-
Cement Plants
Lime sludge
3.00
4.80
Sugar, Paper, fertilizer, tanneries, soda ash, and calcium carbide
Phosphogypsum
4.50
11.00
Phosphoric acid plant and ammonium phosphate
Red mud/bauxite
3.00
4.0-4.50
Mining and extraction of alumina from bauxite
Lime stone
-
50.00
-
Iron tailings
-
11.25
-
Total                 
77.14
147.05


The exercise to make an inventory of hazardous waste generation in different states of India was initiated by the CPCB (Central Pollution Control Board) in 1993. Present information on total hazardous waste generated from industries and the facility available for its disposal in the respective states in India has been collected by the MOEF(Ministry of Environment and Forests), Government of India, through the respective SPCBs (States Pollution Control Boards). As per the current MOEF estimates, about 4.2 MT of hazardous waste is generated in the country as per the Hazardous waste rules of 1989 (MOEF 2000). The present generation of hazardous waste(million tonnes per annum) in the selected states in India is shown in box 1.
A significant number of hazardous waste-generating units are not included in this inventory. There are a number of units in the small-scale and unorganized sector handling hazardous waste without the pollution control safeguards. They generates hazardous waste in quantities that are not regulated by the rules; however, their cumulative impact cannot be ignored. There are about three million small-scale units in various sectors all over the country and, also there are units located in the FTZ(free trade zone), which are not registered with the SPCBs.
Box 1
Generation of hazardous waste(in million tonnes per annum) in selected states in India
State                                            Generation
Maharashtra                                         2.0
Gujarat                                                 0.43
Tamil Nadu                                           0.40
Uttar Pradesh                                        0.14
Rajasthan                                              0.14     

In addition, it is estimated that the ship-breaking activity in India produces about 4000 tonnes of solid waste per annum. These wastes require proper treatment and disposal as currently, they remain scattered on the seashore and contaminate the marine environment.